Nova-tech LMI Roytronic Excel Series AD Metering Pump Uživatelský manuál Strana 1

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Lit# 2024.C 10/2011
201 Ivyland Rd.
Ivyland, PA 18974
TEL: (215) 293-0401
FAX: (215) 293-0445
www.lmipumps.com
Carefully read and understand all precautions before
installing or servicing any metering pump.
For le reference, please record the following data:
Model No: _____________________________________
Serial No: _____________________________________
Installation Date: ________________________________
Installation Location: _____________________________
When ordering replacement parts for your LMI Metering Pump
or Accessory, please include complete Model Number and
Serial Number of your unit.
Instruction Manual
ROYTRONIC EXCEL™ Series AD
Electronic Metering Pumps
sales@novatech-usa.com
www.novatech-usa.com
Tel: (866) 433-6682 Fax: (866) 433-6684
Tel: (281) 359-8538 Fax: (281) 359-0084
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Strany 1 - Instruction Manual

Lit# 2024.C 10/2011201 Ivyland Rd. Ivyland, PA 18974 TEL: (215) 293-0401 FAX: (215) 293-0445www.lmipumps.comCarefully read and understand all precauti

Strany 2 - ROYTRONIC EXCEL™ Series AD

10INSTALLATION3.3 Tubing Connections   

Strany 3 - Contents

11INSTALLATION3.4 Four-Function Valves (4-FV)Your pump may be equipped with a 4-FV, or standard discharge valve. If your pump is not equipped with a f

Strany 4 - 1.0 PRECAUTIONS

12INSTALLATION3.5 Four-Function Valve InstallationTo install a 4-FV, the 4-FV Fitting and Coupling Nut should be assembled with the appropriate cartri

Strany 5 - PRECAUTIONS

13INSTALLATION3.7 AutoPrime™Pumps installed with the AutoPrime™ Liquid End are equipped with a valve that allows for constant removal of vapors and ga

Strany 6 - 2.0 Introduction

14INSTALLATIONUse CeramicWeight2.0 in. (50 mm)for Sediment AccumulationFoot ValveTilted Sideways WILL NOT PRIMEINCORRECTFoot Valve Must Remain Vertic

Strany 7

15INSTALLATION3.9 Injection Check Valve and Discharge Tubing InstallationThe Injection Check Valve prevents backow from a treated line. Install the

Strany 8 - 3.0 Installation

16OPERATION4.0 Operation4.1 Output Adjustment Controls1. Power Button: This button allows convenient starting and stopping of the pump.2. Mode Sel

Strany 9

17OPERATION 4. Pulse Out (AD9) (Red/Yellow) – On the AD9 this pin gives a100ms pulse output for each pump stroke. 5. 4-20mA Out (AD9) (Red/Bl

Strany 10 - 3.3 Tubing Connections

18OPERATION4.2 Start-up and Adjustmentr5IFQVNQJTOPSNBMMZTFMGQSJNJOHJGTVDUJPOMJGUJTGUNPSMFTTBOEUIFTUFQTCFMPXBSFGPMMPXFEr

Strany 11

19OPERATION4.2.3 Start-Up/Priming for AutoPrime™ Heads (LE-XXXAX or LE-XXXHX)Read this entire section completely before proceeding.When all precautio

Strany 12 - 3.6 FastPrime™

Liquid End*VU[YVS*VKLSee Most Recent Price List for Flow and Pressure Ratings1 – 110-120V US Plug2 – 220-240V US Plug3 – 220-240V DIN Plug5 – 220-240

Strany 13 - AutoPrime™ Liquid End Example

20OPERATION4.3.2 Calibrating the Displayed Flow (AD2, AD8)The Roytronic Excel Pumps are equipped to display a theoretical ow rate based upon the pump

Strany 14

21OPERATION4.4 Methods of Externally Triggering or Pacing AD8 and AD9 PumpsSwitch or transistors must be capable of switching 24V DC at 15 milliamper

Strany 15

22OPERATION4.4.1 Control Modes4.4.1.1 Local/Internal Moder 8IFO JO -PDBM NPEF 3PZUSPOJD &YDFM QVNQT SVO BU UIF TQFFE JOEJDBUFE PO UI

Strany 16 - 4.0 Operation

23MAINTENANCE5.0 Spare Parts Replacement and Routine MaintenanceLMI metering pumps are designed for trouble-free operation, yet routine maintenance

Strany 17 - OPERATION

24MAINTENANCE5.3 Liquifram™ (Diaphragm) ReplacementALWAYS wear protective clothing, face shield, safety glasses and gloves when working near or perfor

Strany 18 - 4.2 Start-up and Adjustment

25MAINTENANCE5.4 Cartridge Valve and O-ring ReplacementALWAYS wear protective clothing, face shield, safety glasses and gloves when working on or per

Strany 19 - 4.3.1 Total Pump Output

26MAINTENANCE5.5 Injection Check Valve Parts ReplacementDepressurize and drain pipeline (or isolate Injection Check Valve point using valves) so that

Strany 20 - where

27MAINTENANCE5.6 FastPrime™ Valve O-Ring ReplacementALWAYS wear protective clothing, face shield, safety glasses and gloves when performing any maint

Strany 21

28MAINTENANCEO-RingsFastPrimeTM ValveRetaining NutFastPrimeTM Valve3/8" Clear Vinyl TubingO-Rings5.6 FastPrime™ Valve O-Ring Replacement (contin

Strany 22

29MAINTENANCE5.7 Drive Parts List

Strany 23 - MAINTENANCE

3Contents1.0 Precautions ... 42.0 Introduction ...

Strany 24 - (Diaphragm) Replacement

30MAINTENANCEBubble NumberDescriptionBubble NumberDescription75 EPU O-Ring 230 Control Panel O-Ring80 EPU Return Spring 240 Wire Harness90 EPU Shim 25

Strany 25

31MAINTENANCE5.8 EPU Wiring Diagram

Strany 26

32MAINTENANCE5.9 Liquid End PartsFor the latest and most accurate information on your liquid end, please refer to the Liquid End Sheets available in t

Strany 27

33MAINTENANCE'(3(1&a

Strany 28

34MAINTENANCE3,3($1'3,3(),77,1*6$5(&86720(56833/,('3,3($1'3,3(),77,1*6$5(&86720(56833/,(&

Strany 29 - 5.7 Drive Parts List

35WIRING DIAGRAMS6.0 Wiring Diagrams5 PIN CONNECTORUSE 5 PIN CABLE (LMI P/N 48414)PIN WIRE SIGNAL12345WhiteGreen-YellowRemote On-Of

Strany 30

36WIRING DIAGRAMSINPUT WIRING DIAGRAMS

Strany 31 - 5.8 EPU Wiring Diagram

37WIRING DIAGRAMSINPUT WIRING DIAGRAMS

Strany 32 - 5.9 Liquid End Parts

38WIRING DIAGRAMS4INPUT WIRING DIAGRAM

Strany 33

39WIRING DIAGRAMSOUTPUT WIRING DIAGRAMS

Strany 34

4PRECAUTIONS1.0 PRECAUTIONSThe following precautions should be taken when working with LMI metering pumps. Please read this section carefully prior to

Strany 35 - 6.0 Wiring Diagrams

40PROBLEM POSSIBLE CAUSE SOLUTIONPump Will Not Prime 1. Pump not turned on or plugged in. 1. Turn on pump/plug in pump.2. Output dials not set pr

Strany 36 - INPUT WIRING DIAGRAMS

41TROUBLESHOOTINGPROBLEM POSSIBLE CAUSE SOLUTIONLeakage at tubing 1. Worn tubing ends.1. Cut about 1 in (25 mm) off tubing and then replace as befo

Strany 37

— NOTES —

Strany 39 - OUTPUT WIRING DIAGRAMS

Liquifram, Liquitron, Micropace, FastPrime, AutoPrime, and Pro Pac are trademarks of Milton Roy Company, Teon is a registered trademark of E. I. du

Strany 40 - 7.0 Troubleshooting

5PRECAUTIONSBack Pressure/Anti-Syphon ValveIf you are pumping downhill or into low or no system pressure, a back pressure/anti- syphon device such as

Strany 41 - TROUBLESHOOTING

6INTRODUCTION2.0 IntroductionLMI is the world’s most versatile manufacturer of economical and efcient metering pumps. This manual addresses the insta

Strany 42 - — NOTES —

7UNPACKING CHECK LIST2.2 Unpacking Check List Your carton will contain many or all of the following items. Please notify the carrier immediately if

Strany 43

8INSTALLATIONCORRECT3.0 Installation3.1 Pump Location and InstallationLocate pump in an area convenient to solution tank and electrical supply.The pu

Strany 44 - FAX: (215) 293-0445

9INSTALLATION3.2.2 Suction Lift - Wall Bracket MountThe pump may be mounted using an LMI Wall Mount Bracket Assembly (part no. 34643) directly above

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